The three elements of die casting die casting machine, die casting alloy and die casting mold is the three elements of die casting production, one cannot be missing. The so-called die-casting process is the three elements organically and comprehensively, so that it can be stable rhythmically and efficiently produce the appearance, good internal quality, size in line with the drawings or agreement requirements of the castings. Company inspection standards 1, controlled information: drawings, quality control table; 2, the national standard, the standard (JIS die casting standard); 3, customer limit samples die casting size is prone to changes in the parts: 1, slider 2, core 3, the size of the parting surface, 4, the top rod (the company's internal most economical guidelines, special requirements exceptions) inside the surface of the top rod relative to the casting body can be raised or concave 0.30MM inside and outside surface The top bar (polishable part) can be raised or recessed by 0.30mm relative to the casting body.

Classification of Aluminum Alloys Classification of Cooked Aluminum (a)Classification by Alloying Elements1.×××× indicates pure aluminum system of 99.0% or more purity of aluminum parts and panels 85/KG2.××× indicates aluminum-copper alloys3.×××× indicates aluminum-manganese alloys4.××× indicates aluminum-silicon alloys5.××× indicates aluminum-magnesium alloys (imported from Switzerland)6.××× indicates aluminum-magnesium-silicon alloys T5 6063 60617.×××× indicates aluminum-zinc-magnesium alloys8.××× indicates alloys of systems other than those mentioned above9.××× indicates alternate classification numbers (b) Classification by strengthening mechanism1.Strain-hardening aluminum alloys: 1××××, 3××××, 4××××, 5××××2.Heat-treatable strengthened aluminum alloys: 2×××, 6××××, 7××× Classification of Cast Aluminum Alloys Al (Minimum Al content) 99.0% or more) 1 ××-× Al-Cu alloy 2 ××-× Al-Si alloy Containing Cu and Mg or Mg 3 ××-× Al-Si alloy 3 Al-Si alloy 3 ××-× Al-Mg...

What is differential pressure casting? Differential pressure casting (also known as counterpressure casting), is the liquid metal in the differential pressure, filled to a certain pressure in advance of the casting, crystallization, solidification and obtain castings of a process. It is a combination of two processes: low-pressure casting and crystallization and solidification under pressure. The process can be based on the shape of the casting, process requirements and casting characteristics, adjust the pressure in the cavity, so that the liquid metal flow into the casting under control, and in the casting does not change the state of the casting force conditions, so that the casting solidified under higher pressure, the production of other forming methods difficult to pour complex, thin-walled, whole aluminum castings, to solve the casting casting technology in a major key. The working principle of differential pressure casting: A. Inflatable B. Pressurization method C. Decompression method The casting is placed in the upper pressure cylinder, the crucible furnace is placed in the lower pressure...

What is a casting crucible? A crucible is a container for metals with high melting points. (Gold 1064℃, silver 962℃, copper 1083.4℃, cast iron 1200℃, iron 1535℃, aluminum 660℃.) Types of casting crucibles: What are casting crucibles made of: Casting crucibles are mainly categorized by shape: Round crucible: the most common shape, suitable for most melting needs. Square or Rectangular Crucible : Designed for the specific requirements of the metal, easy to handle and melt specific shapes of metal. Special shapes of crucibles: such as V-type, U-type, etc., which are used for specific melting processes or to meet special operating requirements. Crucible Furnace Operation and Maintenance Regulations: Before use, you must be familiar with the principle, performance specifications and use of the equipment. Before work: After work: Maintenance and maintenance procedures: Casting crucible Note: Common...

What are LED lights? LED (Light Emitting Diode) light is a light emitting diode, an electronic device that converts electrical energy into light energy. How LED Lights Work LED lights work on the principle of light emission based on semiconductor materials. When a current is passed through a PN junction, forward injected electrons and holes located in the active layer of the PN junction compound to release energy. This energy is emitted in the form of light. In semiconductors, they release excess energy through carrier complexes, resulting in the emission of photons that directly emit red, yellow, blue, and green light. Based on this, any color of light can be emitted by adding phosphors using the trichromatic principle. Depending on the material and material structure, the color, brightness and power of LED light may vary. Commonly used in wall lights, street lights and other fields...

In the day-to-day use of confidence and electric vehicles, performance is a key decision in choosing whether integrated wheels (integrated wheels) or spoked wheels are right for the vehicle's ride. This article will describe the benefits and features of two different wheels. Integrated Wheel Spoke Wheel Die-cast Integrated Wheel "Integrated Wheel" refers to a wheel consisting of a hub, rim, and spokes called an integrated wheel, " Die-casting" refers to the aluminum alloy die-casting process, and "Die-cast Integrated Wheel" refers to the high pressure die casting mold casting wheel is called die casting one-piece wheel. Aluminum die casting plants usually use adc12, a380 and other die casting aluminum alloys for die casting. Spoke Wheel A spoke wheel, also known as a wire wheel, is a common wheel structure in motorcycles and bicycles. It consists mainly of a circle, spoke cap, spokes and shaft. The circle is covered with holes. These holes place spoke caps, which are attached to the spokes. The spokes pass through the spoke...

What is gravity casting? Gravity casting refers to the melted metal liquid, under the action of gravity from top to bottom flow, and flow filled with the specified model cavity, cooling and solidification process. This process is called gravity casting. Some places also called it gravity die casting. Compared with high-pressure die casting, flow more slow, simple process. Not easy to produce porosity. And can be used in a wider range of metal. Casting process: liquid metal → filling → solidification contraction → castings Common types of gravity casting metal: gravity casting types of classification: more with the different types of molds: can be divided into sand core gravity casting, metal-type gravity casting, disappearing mold gravity casting. Sand core gravity casting Sand core gravity casting, refers to the mold made of coated sand, more coated sand of different...

Sandblasting is a common surface treatment method used in the manufacture of aluminum alloy products and CNC machining production. In this article, I will detail the principles, application methods, advantages and disadvantages of the sandblasting process. What is sandblasting? Sandblasting is a surface treatment technology powered by compressed air to form a high-speed jet beam, the jet (such as sand, pearl salt, sodium bicarbonate, glycine powder, silver, etc.) high-speed jet to the surface of the workpiece or object to be treated. The beaded medium is guided to the surface of the material. The target surface is smooth, clean and shiny by friction reaction. Sandblasting is a traditional and time-consuming process for large and complex materials with different shapes. As a result, the concept of sandblasting was patented and introduced in the United States in 1870. The concept of sandblasting comes from the natural phenomenon of sand erosion caused by dust in desert areas. Sandblasting is used to...

Aluminum surface treatment process can be divided into: Aluminum surface treatment process have those? I. Polishing Polishing is a common aluminum processing method, designed to reduce the roughness of the surface of the workpiece through mechanical, chemical or electrochemical action, so as to obtain a bright and flat surface. This processing method mainly utilizes polishing tools and abrasive particles or other polishing media to modify the surface of the workpiece. The main purpose of polishing is not to improve the dimensional or geometrical accuracy of the workpiece, but rather to focus on obtaining a smooth surface or mirror shine. In some cases, polishing is also used to eliminate luster, i.e., matting. A common tool used in the polishing process is the polishing wheel, which is usually made of multiple layers of canvas, felt or leather laminated together and clamped on both sides by a circular metal plate. The rim of the polishing wheel is coated with a polishing compound, which...

As the most widely used non-ferrous metal material, aluminum alloy, by virtue of its unique performance advantages, continues to expand its application in the fields of architectural decoration, transportation, aerospace and so on. According to statistics, the variety of global aluminum alloy products has exceeded 700,000, and the reasonable choice of its processing technology and deformation control is directly related to product quality. Based on the author's more than 20 years of experience in the casting industry, this paper systematically analyzes the eight core machining processes and six surface treatment technologies, and deeply analyzes the causes of machining deformation and response strategies. ! [Aluminum alloy processing technology application scenario] I. Aluminum alloy core performance advantages II. Comparative analysis of the eight core processing technology (a) Cold stamping process (b) Tensile molding process (c) Precision machining (d) Laser cutting process (e) Special casting process Process category ...

What materials are used for casting molds? Casting molds use the following materials: casting molds for the number of uses due to the casting production varies, mainly divided into metal molds and non-metallic molds non-metallic mold materials are: wood, plastic, etc.. Metal mold materials are: plastic, aluminum alloy, cast iron, steel and so on. Wooden molds At present, wooden molds are widely used in manual or small batch production, but with the increasingly stringent environmental requirements, the use of wood will be more and more limited, rather than true casting. True casting uses Styrofoam board as the material, cuts and bonds it into shape, and then pours it into a casting. Compared with wood molds, this method not only saves wood, but also makes castings with higher dimensional accuracy and better surface roughness. Plastic Molds The application of plastic molds is on the rise, especially with the introduction of processable plastics to the market...

What is sand casting? Sand casting , also known as sand casting, is a time-honored method of casting process with a wide range of applications across the globe. It is a process of producing castings by using clay-bonded sand (or sand molds made of other materials such as gypsum and silicone resin) as the molding material. The principle is to take advantage of the softness and ease of molding of the sand mold by pouring molten metal into the sand mold, and then crushing the sand mold after the metal has solidified in order to obtain the desired casting. Applied in a variety of metals, common aluminum sand casting, iron sand casting, copper sand casting, now let the aluminum alloy casting factory located in China Ningbo He Xin for everyone to explain the sand casting process. Conventional process flow of sand casting production Sand casting process (1) Preparation of molding sand and core sand The molding material for sand casting is mainly used for...

Gravity casting introduction: gravity casting refers to the aluminum liquid in the earth's gravity under the action of gravity injection casting process. Broad gravity casting gravity casting is divided into sand casting, metal type (steel mold) casting, disappearing mold casting. ; Narrow gravity casting refers to the metal type casting. Metal casting is divided into upright hand casting, tilted casting is now most commonly used metal mold (steel mold) casting. The mold is made of heat-resistant alloy steel, casting aluminum castings strength, size, appearance are higher than other casting processes. Aluminum liquid for gravity casting is generally poured manually into the gate, relying on the self-weight of the metal liquid to fill the cavity, exhaust, cool, and open the mold to obtain the sample. The process is generally: aluminum liquid melting, pouring, exhaust, cooling, mold opening, cleaning, heat treatment, processing. Aluminum alloy gravity casting is characterized by ...

Casting flange Casting flange, blank shape and size accuracy, small processing, low cost, but there are casting defects (porosity. Cracks. Inclusions); casting internal organization streamline is poor (if it is cutting parts, streamline is poor); forging flange is generally lower than casting flange, low carbon content, not easy to rust. Forging streamline good, dense organization, mechanical properties better than casting flange; if the forging process is not appropriate, the grain will be large or uneven, there will be hardening cracks, forging cost is higher than casting flange. Forgings can withstand higher shear and tensile forces than castings. The advantages of castings are complex shape, low cost; uniform internal organization, no casting holes, inclusions and other harmful defects; casting flanges and forging flanges, such as centrifugal flanges, belong to one of the casting flanges. &nb...

When heat treating aluminum and aluminum alloys, Ningbo Hersin recognizes the current problems faced and why tight control of process fluctuations and equipment deviations is critical. In order to provide assistance to colleagues in the field of heat treatment, Ningbo Hersin has summarized and categorized the most commonly encountered process problems and put forward a number of targeted suggestions for solving them. Next, these topics will be discussed in more depth. Heat treatment related problems For the heat treatment of aluminum, the most reported problems include: 1) Wrong placement of parts Wrong placement - in the solid solution when the temperature is relatively high product rigidity is poor, easy to squeeze under the action of gravity deformation. Correct placement (Figure 1) avoids these problems. Figure 1. Correct placement of parts 2) Excessive heating/temperature rise - This causes thermal deformation and should be prevented. Correctly...

Aluminum Aluminum is a very common element with the symbol Al and atomic number 13. The earth's crust is rich in reserves of the element Aluminum with 8.31 TP3T, the third most abundant metallic element in the earth's crust after oxygen and silicon. Aluminum Alloy Aluminum is one of the light metal materials to which a certain amount of other alloying elements are basically added. Aluminum alloy In addition to the general characteristics of aluminum, due to the different types and amounts of alloying elements, it also has certain alloying characteristics. Aluminum alloy density of 2.63 ~ 2.85g/cm3 high strength (σb 110 ~ 650MPa) with good casting properties and plastic processing properties, good electrical and thermal conductivity, good corrosion resistance and weldability, can be used as structural materials casting, stamping, forging and other processes are widely used in aerospace, aviation, transportation, construction, electromechanical,...

Low-pressure casting and gravity casting are aluminum alloy casting process, low-pressure casting is also known as anti-gravity casting, low-pressure casting. Low pressure casting is also known as anti-gravity casting, low pressure casting. The difference between it and gravity casting is mainly reflected in the following aspects. The difference between the casting principle of operation: the difference between the casting principle of operation: low pressure casting is also known as anti-gravity low pressure casting, so the name of the casting method is through the gas pressure against gravity casting molding, as shown in the figure on the right: through the sealed crucible injected into the gas (usually 0.06 ~ 0.15MPa)), the aluminum liquid in the role of pressure through the middle of the pipeline, the product for the molding of the casting, holding pressure for a certain period of time, the aluminum water cooled in the mold cavity, the aluminum water cooled in the mold cavity. Aluminum water in the mold cavity cooling molding, through the discharge of gas pressure, open the mold, remove the product. Gravity casting refers to the casting of aluminum water through the action of gravity → filling → solidification and contraction → casting, this...

Low pressure casting is a method of forming castings by filling them with liquid metal under pressure. It is called low-pressure die casting because it uses very low pressure. The process flow (see Figure 1) is: in the sealed crucible (or sealed drill), into the dry compressed air, liquid metal 2 in the gas pressure, along the ascending tube 4 rise, through the gate 5 smooth into the cavity 8, keep the crucible recreational hydraulic pressure until the casting is completely solidified, and then relieve the hydraulic pressure, so that the open tube is not solidified liquid metal flow crucible collapsed, and then open the casting through the cylinder 12. The process specification of low pressure casting includes charging, pressurizing, preheating temperature, injection temperature, casting coating, etc. (1) Charging and pressurizing Lifting pressure refers to the pressure required when the level of the metal liquid rises to the mouth of the stream. The rise of the metal liquid in the ascending tube should be as slow as possible, in favor of the cavity gas...

A, die-casting molding technology introduction pressure casting referred to as die-casting, is the use of die-casting machine pressure will alloy molten liquid at a certain speed filled with in accordance with certain parts structure and process requirements design and through the precision manufacturing of the mold cavity, and alloy molten liquid to keep under a certain pressure, under the action of the mold cavity, in the mold cooled and solidified and molded a kind of high efficiency, high efficiency of the precision casting technology. B, die-casting molding technology characteristics and scope of application 1, die-casting molding technology features high pressure, high speed is die-casting liquid or semi-liquid metal filling molding process of the two main features, but also die-casting molding technology and other casting method is the most fundamental difference. &...

I. The purpose of developing standards 1. Reduce downtime caused by molds, production stoppages, improve labor productivity, reduce manufacturing costs. 2. Promote mold manufacturers to improve the level of mold manufacturing and quality, reduce its after-sales...

What is an oil pan? The oil pan is located in the lower part of the engine's crankcase, also known as the lower crankcase. Used to seal the crankcase, collect the engine friction generated by the lubricating oil back to prevent outside dust impurities into the lubricating oil. Classification of the oil pan: common have these kinds of oil pan Plastic oil pan Plastic oil pan refers to the oil pan material for engineering plastics, the use of injection mold processing technology manufacturing, this material is manufactured by the oil pan more lightweight and thin quality, design freedom is relatively high, relatively inexpensive, more convenient installation. Has a certain degree of toughness. However, the high temperature resistance and corrosion resistance of the plastic oil pan is relatively poor, the life is relatively short, suitable for low working temperature, low frequency of use, the weight requirements of the environment. Aluminum alloy oil pan Aluminum alloy oil pan due to the use of...

What is an electric iron? Iron is a tool for smoothing clothes and fabrics, it is one of the common household appliances in modern times, it utilizes an electric heating element to heat up the soleplate and smoothes out wrinkles on the fabric through high temperature and pressure, the iron is used to remove wrinkles on clothes products. How does an iron work? The heating material inside the iron, such as nickel-chromium alloy wire, generates heat when current is passed through the electric heating element. This heat is transferred to the soleplate, raising the temperature of the soleplate. The soleplate is usually made of metal, such as aluminum alloy iron, copper alloy iron, etc., because metal has good thermal conductivity, can quickly and evenly transfer heat. When the temperature of the soleplate rises to a certain level, the clothes are placed on the soleplate, and the heat of the soleplate is transferred to the clothes, making the fibers of the clothes soft from...

1, Overview Since 1971, the Massachusetts Institute of Technology's D.B. Spencer and M.C. Flemings invented a stir casting (stir cast) a new process, that is, the use of rotating double barrel mechanical stirring method to prepare a Sr15% Pb rheological slurry since the semi-solid metal (SSM) casting process technology has experienced more than 20 years of research and development. The alloys prepared by stir casting are generally known as non-dendritic organization alloys or called Partially Solidified Casting Alloys (Partially Solidified Casting Alloys). Products using this technology have a strong vitality due to their high quality, high performance and high alloying characteristics. In addition to applications in military equipment, it has begun to focus mainly on key components for automobiles, for example, for automobile wheels, which can improve performance, reduce weight, and lower scrap rates. This ...

Porosity phenomenon (including bubbles, choke holes, air pockets) Causes: 1, mold preheating temperature is too low, liquid metal through the pouring system cools too quickly. 2、Bad mold exhaust design, poor gas discharge. 3, bad paint, poor exhaust, or even volatile or decomposition gas. 4, There are holes and pits on the surface of the mold cavity. After the liquid metal is injected, the gas expands rapidly and compresses the liquid metal, forming choking holes. 5、The surface of the mold cavity is rusted and not cleaned up. 6、Improper storage of raw materials (sand core), not preheated before use. 7、Bad deoxidizer, or insufficient dosage or improper operation. The following are short methods to prevent gas holes (bubbles, choke holes, air pockets): 1, within the appropriate range to control the pouring temperature, to avoid gas expansion is too high. 2、Mold preheating sufficiently, using good permeability, appropriate particle size...