{"id":295,"date":"2024-10-21T11:22:24","date_gmt":"2024-10-21T03:22:24","guid":{"rendered":"http:\/\/www.1.com\/?p=274"},"modified":"2025-02-19T18:56:53","modified_gmt":"2025-02-19T10:56:53","slug":"about-detail-60","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-60.html","title":{"rendered":"Al\u00fcminyum ala\u015f\u0131m i\u015fleme s\u00fcreci"},"content":{"rendered":"

En yayg\u0131n kullan\u0131lan demir d\u0131\u015f\u0131 metal malzeme olan al\u00fcminyum ala\u015f\u0131m\u0131, benzersiz performans avantajlar\u0131 sayesinde bina dekorasyonu, ula\u015f\u0131m, havac\u0131l\u0131k ve benzeri alanlardaki uygulamalar\u0131n\u0131 geni\u015fletmeye devam ediyor. \u0130statistiklere g\u00f6re, k\u00fcresel al\u00fcminyum ala\u015f\u0131ml\u0131 \u00fcr\u00fcn \u00e7e\u015fitlili\u011fi 700.000'i a\u015fm\u0131\u015ft\u0131r ve makul i\u015fleme teknolojisi se\u00e7imi ve deformasyon kontrol\u00fc do\u011frudan \u00fcr\u00fcn kalitesiyle ilgilidir. Bu makale, yazar\u0131n d\u00f6k\u00fcm end\u00fcstrisindeki 20 y\u0131l\u0131 a\u015fk\u0131n deneyimine, sekiz temel i\u015fleme s\u00fcrecinin ve alt\u0131 y\u00fczey i\u015fleme teknolojisinin sistematik analizine ve i\u015fleme deformasyonunun nedenlerinin ve m\u00fcdahale stratejilerinin derinlemesine analizine dayanmaktad\u0131r.<\/p>\n\n\n\n

\"\"\/<\/figure>\n\n\n\n

! [Al\u00fcminyum ala\u015f\u0131ml\u0131 i\u015fleme s\u00fcre\u00e7leri i\u00e7in uygulama senaryolar\u0131n\u0131n \u015fematik diyagram\u0131]<\/p>\n\n\n\n

I. Al\u00fcminyum ala\u015f\u0131ml\u0131 \u00e7ekirdek performans avantajlar\u0131<\/h2>\n\n\n\n
    \n
  1. Hafiflik Avantaj\u0131<\/strong>Yo\u011funluk sadece 2,7 g\/cm\u00b3 olup 35% \u00e7eli\u011fe e\u015fde\u011ferdir ve yap\u0131sal a\u011f\u0131rl\u0131\u011f\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/li>\n\n\n\n
  2. M\u00fckemmel kal\u0131plama \u00f6zellikleri<\/strong>30% veya daha fazlas\u0131na kadar uzama, ekstr\u00fczyon \/ germe ve di\u011fer karma\u015f\u0131k kal\u0131plama i\u015flemlerini destekler.<\/li>\n\n\n\n
  3. \u00dcst\u00fcn korozyon direnci<\/strong>: Do\u011fal oksit filmi + anodik oksidasyon i\u015flemi, s\u0131radan \u00e7elikten daha iyi korozyon direnci<\/li>\n\n\n\n
  4. Yo\u011funluk ayarlanabilir<\/strong>: Ala\u015f\u0131mlama\/\u0131s\u0131l i\u015flem ile 600 MPa \u00e7ekme dayan\u0131m\u0131<\/li>\n\n\n\n
  5. Olgun y\u00fczey i\u015flemi<\/strong>: Eloksal i\u015flemi verimi 95%'yi a\u015farak renkli renklendirmeye olanak sa\u011flar<\/li>\n\n\n\n
  6. Y\u00fcksek geri d\u00f6n\u00fc\u015f\u00fcm oran\u0131<\/strong>Geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f al\u00fcminyumun enerji t\u00fcketimi, birincil al\u00fcminyumun sadece 5%'si kadard\u0131r ve bu da s\u00fcrd\u00fcr\u00fclebilir kalk\u0131nman\u0131n gereklilikleriyle uyumludur.<\/li>\n<\/ol>\n\n\n\n

    II. Sekiz \u00e7ekirdek i\u015fleme tekni\u011finin kar\u015f\u0131la\u015ft\u0131rmal\u0131 analizi<\/h2>\n\n\n\n

    (i) So\u011fuk damgalama i\u015flemi<\/h3>\n\n\n\n
      \n
    • S\u00fcre\u00e7 \u00f6zellikleri<\/strong>200-2000 tonajl\u0131 delme makinesinin benimsenmesi, kal\u0131p bo\u015flu\u011fu ile duvar kal\u0131nl\u0131\u011f\u0131n\u0131n (\u00b10.1mm) do\u011fru kontrol\u00fc<\/li>\n\n\n\n
    • Uygulanabilir Senaryolar<\/strong>: Silindirik par\u00e7alar\/\u015fekilli par\u00e7alar (\u00f6rn. otomotiv ABS valf g\u00f6vdesi)<\/li>\n\n\n\n
    • Ekonomik analiz<\/strong>: Kal\u0131p maliyeti 40% azald\u0131, ancak i\u015f\u00e7ilik maliyeti 25% olarak ger\u00e7ekle\u015fti<\/li>\n<\/ul>\n\n\n\n

      (ii) Stre\u00e7 kal\u0131plama i\u015flemi<\/h3>\n\n\n\n
        \n
      • teknolojik at\u0131l\u0131m<\/strong>Birbirini izleyen 15 deformasyon i\u00e7in \u00e7ok istasyonlu s\u00fcrekli kal\u0131p (\u00f6rn. diz\u00fcst\u00fc bilgisayar kasas\u0131).<\/li>\n\n\n\n
      • Hassas kontrol<\/strong>IT8 s\u0131n\u0131f\u0131na kadar boyutsal toleranslar, Ra0.8\u03bcm y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc<\/li>\n\n\n\n
      • yat\u0131r\u0131m getirisi<\/strong>: Kal\u0131p geli\u015ftirme d\u00f6ng\u00fcs\u00fc 8-12 hafta, 100.000 adetten fazla seri \u00fcretim i\u00e7in uygun<\/li>\n<\/ul>\n\n\n\n

        (iii) Hassas i\u015fleme<\/h3>\n\n\n\n
          \n
        • Teknoloji Matrisi<\/strong>\uff1a\n
            \n
          • 5 eksenli i\u015fleme merkezi: y\u00fczey hassasiyeti \u00b10,01 mm<\/li>\n\n\n\n
          • Yava\u015f beslemeli tel kesme: \u00b10,003 mm i\u015fleme hassasiyeti<\/li>\n\n\n\n
          • Koordinat ta\u015flama makinesi: Delik tolerans kontrol\u00fc \u00b10.002mm<\/li>\n<\/ul>\n<\/li>\n\n\n\n
          • Yenilik\u00e7i uygulamalar<\/strong>: Freze-torna teknolojisi kullan\u0131larak hava motoru pervanesi i\u015fleme<\/li>\n<\/ul>\n\n\n\n

            (iv) Lazer kesim i\u015flemi<\/h3>\n\n\n\n
              \n
            • Parametre optimizasyonu<\/strong>\uff1a\n
                \n
              • Fiber lazer: g\u00fc\u00e7 6kW, kesme h\u0131z\u0131 30m\/dak<\/li>\n\n\n\n
              • Azot destekli: kesik oksit tabakas\u0131 <5\u03bcm<\/li>\n<\/ul>\n<\/li>\n\n\n\n
              • tipik vaka<\/strong>: Yeni Enerji Ara\u00e7 Ak\u00fc Tepsisi Kesim Verimi 99,2%'ye Y\u00fckseldi<\/li>\n<\/ul>\n\n\n\n

                (v) \u00d6zel d\u00f6k\u00fcm i\u015flemleri<\/h3>\n\n\n\n
                \u0130\u015flem t\u00fcr\u00fc<\/th>Boyutsal do\u011fruluk<\/th>y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc<\/th>Minimum duvar kal\u0131nl\u0131\u011f\u0131<\/th>Uygulanabilir Senaryolar<\/th><\/tr><\/thead>
                bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm<\/td>CT6<\/td>Ra3.2<\/td>1.2mm<\/td>Otomotiv motor kasalar\u0131<\/td><\/tr>
                hassas d\u00f6k\u00fcm<\/td>CT4<\/td>Ra1.6<\/td>0,8 mm<\/td>Havac\u0131l\u0131k hidrolik bile\u015fenleri<\/td><\/tr>
                d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm<\/td>CT5<\/td>Ra6.3<\/td>2,5 mm<\/td>Tekerlek \u00fcretimi<\/td><\/tr>
                vakumlu d\u00f6k\u00fcm<\/td>CT5<\/td>Ra2.5<\/td>1.0mm<\/td>5G Baz \u0130stasyonu Is\u0131 Emici<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

                (vi) Toz metalurjisi teknolojisi<\/h3>\n\n\n\n
                  \n
                • Teknolojik yenilikler<\/strong>: Metal Enjeksiyon Kal\u0131plama (MIM) 0,5 mm mikro par\u00e7alar\u0131n \u00fcretilmesini sa\u011flar<\/li>\n\n\n\n
                • performans geli\u0307\u015fti\u0307rme<\/strong>98%'ye kadar ba\u011f\u0131l yo\u011funluk, 30%'ye kadar gerilme mukavemeti.<\/li>\n\n\n\n
                • Uygulama Geni\u015fletme<\/strong>: Ak\u0131ll\u0131 giyilebilir cihaz mente\u015fe par\u00e7alar\u0131 hacim \u00fcretimi bir milyon adet seviyesini a\u015ft\u0131<\/li>\n<\/ul>\n\n\n\n

                  (vii) Enjeksiyon kal\u0131plama i\u015flemi<\/h3>\n\n\n\n
                    \n
                  • Teknik parametreler<\/strong>\uff1a\n
                      \n
                    • Besleme ak\u0131\u015fkanl\u0131\u011f\u0131: \u2265150mm\/10s<\/li>\n\n\n\n
                    • Ya\u011f giderme verimlili\u011fi: solvent ya\u011f giderme + termal ya\u011f giderme kombinasyon i\u015flemi<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                    • End\u00fcstri Uygulamalar\u0131<\/strong>: T\u0131bbi Cihazlar i\u00e7in Ortak Bile\u015fenlerin S\u0131f\u0131r Hata ile Teslimat\u0131<\/li>\n<\/ul>\n\n\n\n

                      (viii) S\u0131k\u0131\u015ft\u0131rmal\u0131 d\u00f6k\u00fcm teknolojisi<\/h3>\n\n\n\n
                        \n
                      • S\u00fcre\u00e7 Avantajlar\u0131<\/strong>99,51 TP3T doku yo\u011funlu\u011fu elde etmek i\u00e7in s\u0131v\u0131 kal\u0131p d\u00f6vme<\/li>\n\n\n\n
                      • parametrelendirme<\/strong>Spesifik bas\u0131n\u00e7 80-150MPa, tutma s\u00fcresi 0,5-2s\/mm<\/li>\n\n\n\n
                      • tipik vaka<\/strong>: Askeri z\u0131rh plakas\u0131 esneklik art\u0131rma 40%<\/li>\n<\/ul>\n\n\n\n

                        \u00dc\u00e7, alt\u0131 y\u00fczey i\u015fleme teknolojisi haritalamas\u0131<\/h2>\n\n\n\n
                          \n
                        1. Eloksal teknolojisi<\/strong>\uff1a\n
                            \n
                          • Sert eloksal: film kal\u0131nl\u0131\u011f\u0131 50-150\u03bcm, sertlik HV400<\/li>\n\n\n\n
                          • Mikro ark oksidasyonu: 300V ar\u0131za gerilimi, seramikle\u015fmi\u015f y\u00fczey olu\u015fumu<\/li>\n\n\n\n
                          • Tipik durum: 1000 saatten fazla \u0130HA kabu\u011fu korozyon direnci \u00f6mr\u00fc<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                          • \u0130ki renkli eloksal i\u015flemi<\/strong>\uff1a\n
                              \n
                            • Maskeleme hassasiyeti: \u00b10,05 mm<\/li>\n\n\n\n
                            • Renk fark\u0131 kontrol\u00fc: \u0394E<1,5<\/li>\n\n\n\n
                            • Uygulama \u00f6rnekleri: \u00fcst d\u00fczey cep telefonu \u00e7er\u00e7evesi iki renkli gradyan efekti<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                            • Y\u00fcksek parlakl\u0131kta kesim teknolojisi<\/strong>\uff1a\n
                                \n
                              • \u0130\u015f mili h\u0131z\u0131: 20000-50000rpm<\/li>\n\n\n\n
                              • Tak\u0131m \u00f6mr\u00fc: elmas tak\u0131mlar 3000 par\u00e7a i\u015fleyebilir<\/li>\n\n\n\n
                              • Yenilik\u00e7i uygulama: 8K TV \u00e7er\u00e7evesi ayna efekti<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                              • Nano P\u00fcsk\u00fcrtme S\u00fcreci<\/strong>\uff1a\n
                                  \n
                                • Film kal\u0131nl\u0131\u011f\u0131: 20-50\u03bcm<\/li>\n\n\n\n
                                • Yap\u0131\u015fma Testi: \u00c7izik Y\u00f6ntemi S\u0131n\u0131f 0<\/li>\n\n\n\n
                                • Teknolojik At\u0131l\u0131m: Kendi Kendini Onaran Kaplamalar\u0131n Ba\u015far\u0131l\u0131 Geli\u015fimi<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n\n\n\n

                                  D\u00f6rt, i\u015fleme deformasyon kontrol\u00fc be\u015f strateji<\/h2>\n\n\n\n

                                  Simetrik i\u015fleme y\u00f6ntemi: deformasyon azaltma 60%<\/p>\n\n\n\n

                                  Art\u0131k Stres Kontrol\u00fc<\/strong>\uff1a<\/p>\n\n\n\n

                                  90%'nin \u00fczerindeki i\u00e7 gerilimleri ortadan kald\u0131rmak i\u00e7in titre\u015fim ya\u015fland\u0131rma i\u015flemi<\/p>\n\n\n\n

                                  Is\u0131l i\u015flem s\u00fcreci optimizasyonu: kademeli ya\u015fland\u0131rma s\u0131cakl\u0131k kontrol\u00fc \u00b13\u00b0C<\/p>\n\n\n\n

                                  Kesme parametrelerinin optimizasyonu<\/strong>\uff1a<\/p>\n\n\n\n

                                  Y\u00fcksek h\u0131zl\u0131 kesim: hat h\u0131z\u0131 300-800m\/dak<\/p>\n\n\n\n

                                  Mikro ya\u011flama: 5-15ml\/sa h\u0131z\u0131nda ya\u011f buhar\u0131 hacim kontrol\u00fc<\/p>\n\n\n\n

                                  S\u0131k\u0131\u015ft\u0131rma sistemi iyile\u015ftirmesi<\/strong>\uff1a<\/p>\n\n\n\n

                                  Esnek fikst\u00fcrler i\u00e7in \u00b10,005 mm tekrarlanabilir konumland\u0131rma hassasiyeti<\/p>\n\n\n\n

                                  Vakum s\u0131k\u0131\u015ft\u0131rma kuvveti da\u011f\u0131l\u0131m\u0131n\u0131n homojenli\u011fi >95%<\/p>\n\n\n\n

                                  S\u0131cakl\u0131k alan\u0131 kontrol\u00fc<\/strong>\uff1a<\/p>\n\n\n\n

                                  D\u00fc\u015f\u00fck s\u0131cakl\u0131kta kesim: -196\u2103 s\u0131v\u0131 nitrojen so\u011futma<\/p>\n\n\n\n

                                  \u00c7evrimi\u00e7i s\u0131cakl\u0131k \u00f6l\u00e7\u00fcm\u00fc: k\u0131z\u0131l\u00f6tesi s\u0131cakl\u0131k \u00f6l\u00e7\u00fcm hassasiyeti \u00b11 \u2103.<\/p>\n\n\n\n

                                  S\u00fcre\u00e7 rotas\u0131 optimizasyonu<\/strong>\uff1a<\/p>\n\n\n\n

                                  Kaba i\u015fleme ve ince i\u015flemenin ayr\u0131lmas\u0131: 0,2-0,5 mm'de marj kontrol\u00fc<\/p>","protected":false},"excerpt":{"rendered":"

                                  En yayg\u0131n kullan\u0131lan demir d\u0131\u015f\u0131 metal malzeme olan al\u00fcminyum ala\u015f\u0131m\u0131, benzersiz performans avantajlar\u0131 sayesinde bina dekorasyonu, ula\u015f\u0131m, havac\u0131l\u0131k ve benzeri alanlardaki uygulamalar\u0131n\u0131 geni\u015fletmeye devam ediyor. \u0130statistiklere g\u00f6re, k\u00fcresel al\u00fcminyum ala\u015f\u0131ml\u0131 \u00fcr\u00fcn \u00e7e\u015fitlili\u011fi 700.000'i a\u015fm\u0131\u015ft\u0131r ve makul i\u015fleme teknolojisi se\u00e7imi ve deformasyon kontrol\u00fc do\u011frudan \u00fcr\u00fcn kalitesiyle ilgilidir. Bu makale, yazar\u0131n d\u00f6k\u00fcm end\u00fcstrisindeki 20 y\u0131l\u0131 a\u015fk\u0131n deneyimine, sekiz temel i\u015fleme s\u00fcrecinin ve alt\u0131 y\u00fczey i\u015fleme teknolojisinin sistematik analizine ve i\u015fleme deformasyonunun nedenlerinin ve m\u00fcdahale stratejilerinin derinlemesine analizine dayanmaktad\u0131r. ! [Al\u00fcminyum ala\u015f\u0131m i\u015fleme teknolojisi uygulama senaryosu] I. Al\u00fcminyum ala\u015f\u0131m \u00e7ekirdek performans avantajlar\u0131 II. Sekiz \u00e7ekirdek i\u015fleme teknolojisinin kar\u015f\u0131la\u015ft\u0131rmal\u0131 analizi (a) So\u011fuk damgalama i\u015flemi (b) Germe \u015fekillendirme i\u015flemi (c) Hassas i\u015fleme (d) Lazer kesme i\u015flemi (e) \u00d6zel d\u00f6k\u00fcm i\u015flemi ...<\/p>","protected":false},"author":1,"featured_media":1936,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[21],"tags":[89,69],"class_list":["post-295","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-about-news","tag-aluminium-alloy","tag-aluminum-alloy-manufacturing-process"],"_links":{"self":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/295","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/comments?post=295"}],"version-history":[{"count":0,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/295\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media\/1936"}],"wp:attachment":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media?parent=295"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/categories?post=295"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/tags?post=295"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}