{"id":290,"date":"2024-12-13T19:24:28","date_gmt":"2024-12-13T11:24:28","guid":{"rendered":"http:\/\/www.1.com\/?p=274"},"modified":"2025-01-06T12:34:30","modified_gmt":"2025-01-06T04:34:30","slug":"about-detail-69","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-69.html","title":{"rendered":"D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesi nas\u0131l \u00e7al\u0131\u015f\u0131r?"},"content":{"rendered":"<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2024\/08\/wz-69.webp\" alt=\"\"\/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">I. Operasyonel genel bak\u0131\u015f<\/h2>\n\n\n\n<p>D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesi, metal s\u0131v\u0131 d\u00f6k\u00fcm\u00fc elde etmek i\u00e7in hava bas\u0131nc\u0131 prensibini kullanan bir t\u00fcr \u00f6nemli d\u00f6k\u00fcm ekipman\u0131d\u0131r. Ekipman\u0131n g\u00fcvenli, istikrarl\u0131 ve verimli \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak ve d\u00f6k\u00fcm \u00fcr\u00fcnlerinin kalitesini ve verimlili\u011fini art\u0131rmak i\u00e7in bu i\u015fletim prosed\u00fcr\u00fc geli\u015ftirilmi\u015ftir. Bu prosed\u00fcr, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131, bak\u0131m\u0131n\u0131 ve onar\u0131m\u0131n\u0131 detayland\u0131r\u0131r ve operat\u00f6r\u00fcn g\u00fcvenli\u011fini ve ekipman\u0131n normal \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">II. Operasyonel i\u00e7erik<\/h2>\n\n\n\n<h4 class=\"wp-block-heading\">1. <strong>\u00f6n haz\u0131rl\u0131k<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Denetim ekipman\u0131<\/strong>: Bir al\u00e7ak bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesini \u00e7al\u0131\u015ft\u0131rmadan \u00f6nce, ekipman\u0131n t\u00fcm sistemlerinin d\u00fczg\u00fcn \u00e7al\u0131\u015f\u0131p \u00e7al\u0131\u015fmad\u0131\u011f\u0131n\u0131 kontrol edin. Buna f\u0131r\u0131n, enjeksiyon sistemi, kal\u0131p ve kontrol sistemi dahildir.<\/li>\n\n\n\n<li><strong>Kal\u0131b\u0131n kontrol edilmesi<\/strong>: K\u0131r\u0131lma, kir veya a\u015f\u0131r\u0131 malzeme birikimi olmad\u0131\u011f\u0131ndan emin olmak i\u00e7in kal\u0131b\u0131n temizli\u011fini ve b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc kontrol edin. Gerekirse kal\u0131b\u0131 temizleyin ve kal\u0131b\u0131n so\u011futma kanallar\u0131n\u0131 ve egzoz sistemini kontrol edin.<\/li>\n\n\n\n<li><strong>Erimi\u015f metalin haz\u0131rlanmas\u0131<\/strong>: Metal haz\u0131rlan\u0131r ve gerekli ala\u015f\u0131m t\u00fcr\u00fcne ba\u011fl\u0131 olarak uygun s\u0131cakl\u0131k aral\u0131\u011f\u0131na kadar \u0131s\u0131t\u0131l\u0131r. F\u0131r\u0131n i\u00e7indeki s\u0131cakl\u0131k genellikle al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n s\u0131v\u0131 s\u0131cakl\u0131k aral\u0131\u011f\u0131nda (yakla\u015f\u0131k 700\u00b0C - 750\u00b0C) kontrol edilir.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">2. <strong>Metallerin \u0131s\u0131t\u0131lmas\u0131 ve eritilmesi<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Metal, f\u0131r\u0131na eklenerek ve \u0131s\u0131tma sistemi ba\u015flat\u0131larak erimi\u015f bir duruma \u0131s\u0131t\u0131l\u0131r. Metalin ak\u0131\u015fkanl\u0131\u011f\u0131n\u0131 sa\u011flamak i\u00e7in \u0131s\u0131tma s\u0131ras\u0131nda sabit bir s\u0131cakl\u0131k korunur.<\/li>\n\n\n\n<li>Eritilmi\u015f metal, f\u0131r\u0131n a\u00e7\u0131kl\u0131\u011f\u0131ndan d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin enjeksiyon sistemine akar.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">3. <strong>Enjeksiyon Parametrelerini Ayarlama<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>enjeksiyon bas\u0131nc\u0131<\/strong>: D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon i\u00e7in bas\u0131nc\u0131n ayarlanmas\u0131. Yayg\u0131n bir d\u00fc\u015f\u00fck bas\u0131n\u00e7 aral\u0131\u011f\u0131 0,1 MPa ila 0,6 MPa'd\u0131r. Enjeksiyon bas\u0131nc\u0131n\u0131n se\u00e7imi d\u00f6k\u00fcm\u00fcn ak\u0131\u015fkanl\u0131\u011f\u0131n\u0131 ve kalitesini etkiler.<\/li>\n\n\n\n<li><strong>enjeksiyon s\u00fcresi<\/strong>: Metalin enjekte edilece\u011fi zaman\u0131 ayarlay\u0131n. Kal\u0131ba metal enjeksiyon s\u00fcresi genellikle metalin kal\u0131b\u0131 e\u015fit \u015fekilde doldurabilmesini sa\u011flamak i\u00e7in kontrol edilir.<\/li>\n\n\n\n<li><strong>so\u011fuma s\u00fcresi<\/strong>: D\u00f6k\u00fcm\u00fcn kal\u0131p i\u00e7inde tamamen so\u011fumas\u0131n\u0131 ve k\u00fcrlenmesini sa\u011flamak i\u00e7in d\u00f6k\u00fcm\u00fcn boyutuna ve kal\u0131p tasar\u0131m\u0131na g\u00f6re makul bir so\u011futma s\u00fcresi belirleyin.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">4. <strong>d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon sisteminin \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir d\u00f6k\u00fcm makinesi, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f bir gaz (genellikle hava veya nitrojen) vas\u0131tas\u0131yla kal\u0131p bo\u015flu\u011funa d\u00fc\u015f\u00fck bas\u0131n\u00e7ta erimi\u015f metal enjekte eder. Gaz\u0131n bas\u0131nc\u0131 genellikle 0,1 ile 0,6 MPa aras\u0131ndad\u0131r ve d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon i\u015flemi y\u00fcksek bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcmden biraz daha yava\u015ft\u0131r.<\/li>\n\n\n\n<li>Enjeksiyon i\u015flemi s\u0131ras\u0131nda, enjekte edilen metalin homojen oldu\u011fundan ve hava kabarc\u0131\u011f\u0131 i\u00e7ermedi\u011finden emin olun. Gaz s\u0131k\u0131\u015ft\u0131rma sisteminin, metalin kal\u0131b\u0131 tamamen doldurmas\u0131n\u0131 sa\u011flamak i\u00e7in sabit bir bas\u0131n\u00e7 sa\u011flamas\u0131 gerekir.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">5. <strong>So\u011futma ve k\u00fcrleme<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Erimi\u015f metal kal\u0131ba enjekte edildikten sonra so\u011futma sistemi taraf\u0131ndan h\u0131zla so\u011futulur ve kat\u0131la\u015ft\u0131r\u0131l\u0131r. So\u011futma i\u015fleminin kontrol\u00fc kritiktir ve so\u011futma s\u00fcresi ve h\u0131z\u0131 d\u00f6k\u00fcm\u00fcn kalitesini do\u011frudan etkiler.<\/li>\n\n\n\n<li>Kal\u0131ptaki so\u011futma suyu borular\u0131 veya di\u011fer so\u011futma ortam\u0131 kanallar\u0131, d\u00f6k\u00fcmlerin b\u00fck\u00fclmesini, \u00e7atlamas\u0131n\u0131 ve di\u011fer kusurlar\u0131 \u00f6nlemek i\u00e7in kal\u0131b\u0131n e\u015fit s\u0131cakl\u0131k kontrol\u00fcn\u00fc sa\u011flar.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">6. <strong>Havaland\u0131rma ve c\u00fcruf giderme<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Havaland\u0131rma sistemi, erimi\u015f metal kal\u0131ba enjekte edildi\u011finde gaz\u0131n ve fazla havan\u0131n kal\u0131ptan \u00e7\u0131kar\u0131lmas\u0131n\u0131 sa\u011flayarak d\u00f6k\u00fcmde g\u00f6zeneklilik veya di\u011fer kusurlar\u0131 \u00f6nler.<\/li>\n\n\n\n<li>C\u00fcruf giderme sistemi, al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n erimi\u015f metalindeki yabanc\u0131 maddeleri ve oksitleri gidererek d\u00f6k\u00fcm\u00fcn p\u00fcr\u00fczs\u00fcz bir y\u00fczeye sahip olmas\u0131n\u0131 sa\u011flar.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">7. <strong>Ejekt\u00f6r d\u00f6k\u00fcmleri<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>D\u00f6k\u00fcm so\u011fumas\u0131n\u0131 tamamlad\u0131ktan ve kat\u0131la\u015ft\u0131ktan sonra, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin ejekt\u00f6r sistemi \u00e7al\u0131\u015fmaya ba\u015flar. D\u00f6k\u00fcm, pn\u00f6matik veya hidrolik bir cihaz taraf\u0131ndan kal\u0131ptan \u00e7\u0131kar\u0131l\u0131r.<\/li>\n\n\n\n<li>F\u0131rlat\u0131rken, d\u00f6k\u00fcm\u00fcn hasar g\u00f6rmedi\u011finden emin olmak ve y\u00fczey \u00e7iziklerinden veya deformasyondan ka\u00e7\u0131nmak gerekir.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">8. <strong>yeniden i\u015fleme<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>D\u00f6vme yoluyla tamamlanan al\u00fcminyum ala\u015f\u0131ml\u0131 d\u00f6k\u00fcmlerin g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc ve y\u00fczey kalitesini iyile\u015ftirmek i\u00e7in genellikle \u00e7apak alma, parlatma ve temizleme gibi i\u015flem sonras\u0131 ad\u0131mlardan ge\u00e7mesi gerekir.<\/li>\n\n\n\n<li>Baz\u0131 d\u00f6k\u00fcmlerde mukavemet ve sertli\u011fi art\u0131rmak i\u00e7in \u0131s\u0131l i\u015flem de gerekebilir.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">9. <strong>Denetim ve Bak\u0131m<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Her d\u00f6k\u00fcmden sonra, tasar\u0131m gereksinimlerini kar\u015f\u0131lad\u0131klar\u0131ndan emin olmak i\u00e7in d\u00f6k\u00fcmlerin kalitesini kontrol edin. D\u00f6k\u00fcmlerde g\u00f6zeneklilik, \u00e7atlak ve deformasyon gibi kusurlar olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/li>\n\n\n\n<li>Ekipman\u0131n d\u00fczg\u00fcn \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in kal\u0131plar, enjeksiyon sistemleri, so\u011futma sistemleri vb. gibi temel bile\u015fenlerin incelenmesi de dahil olmak \u00fczere ekipman\u0131n d\u00fczenli bak\u0131m ve servisinin yap\u0131lmas\u0131.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">III. \u00d6nlemler<\/h2>\n\n\n\n<p><strong>Erimi\u015f metal s\u0131cakl\u0131\u011f\u0131n\u0131n kontrol\u00fc<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Erimi\u015f metalin s\u0131cakl\u0131\u011f\u0131n\u0131 do\u011fru aral\u0131kta tutun, metalin ak\u0131\u015fkanl\u0131\u011f\u0131n\u0131 ve dolay\u0131s\u0131yla d\u00f6k\u00fcm\u00fcn kalitesini etkileyebilecek \u00e7ok y\u00fcksek veya \u00e7ok d\u00fc\u015f\u00fck s\u0131cakl\u0131klardan ka\u00e7\u0131n\u0131n.<\/li>\n<\/ul>\n\n\n\n<p><strong>Enjeksiyon bas\u0131nc\u0131 ve h\u0131z\u0131n\u0131n makul ayar\u0131<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Do\u011fru enjeksiyon bas\u0131nc\u0131n\u0131n ve h\u0131z\u0131n\u0131n ayarlanmas\u0131, metalin kal\u0131b\u0131 e\u015fit \u015fekilde doldurmas\u0131n\u0131 sa\u011flar ve g\u00f6zeneklilik ve inkl\u00fczyonlar\u0131 \u00f6nler.<\/li>\n<\/ul>\n\n\n\n<p><strong>So\u011futma sisteminin optimizasyonu<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>So\u011futma sisteminin iyi \u00e7al\u0131\u015ft\u0131\u011f\u0131ndan ve kal\u0131p s\u0131cakl\u0131\u011f\u0131n\u0131n homojenli\u011fini korudu\u011fundan emin olun, bu da d\u00f6k\u00fcmlerin stabilitesine ve hassasiyetine katk\u0131da bulunur.<\/li>\n<\/ul>\n\n\n\n<p><strong>Kal\u0131plar\u0131n d\u00fczenli olarak temizlenmesi ve incelenmesi<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Biriken kirleri gidermek i\u00e7in kal\u0131plar\u0131 d\u00fczenli olarak temizleyin ve kal\u0131plar\u0131n uzun s\u00fcreli kullan\u0131mda t\u0131kanmad\u0131\u011f\u0131ndan veya hasar g\u00f6rmedi\u011finden emin olmak i\u00e7in kal\u0131plar\u0131n so\u011futma kanallar\u0131n\u0131 ve egzoz sistemini kontrol edin.<\/li>\n<\/ul>\n\n\n\n<p><strong>Operat\u00f6rler i\u00e7in teknik gereklilikler<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin \u00e7al\u0131\u015fmas\u0131 yetenekli operat\u00f6rler gerektirir, operat\u00f6rler ekipman\u0131n \u00e7al\u0131\u015fma s\u00fcrecine, bak\u0131m\u0131na ve sorun giderme becerilerine hakim olmak i\u00e7in d\u00fczenli olarak e\u011fitilmelidir.<\/li>\n<\/ul>\n\n\n\n<p>Bu i\u015fletim prosed\u00fcr\u00fc, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin en son i\u015fletim gereklilikleridir, operat\u00f6r ekipman\u0131n g\u00fcvenli, istikrarl\u0131 ve verimli \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in kesinlikle uymal\u0131d\u0131r.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>\u0130lk olarak, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesine genel bak\u0131\u015f\u0131n \u00e7al\u0131\u015fmas\u0131, metal s\u0131v\u0131 d\u00f6k\u00fcm\u00fc elde etmek i\u00e7in hava bas\u0131nc\u0131 prensibini kullanan \u00f6nemli bir d\u00f6k\u00fcm ekipman\u0131d\u0131r. Ekipman\u0131n g\u00fcvenli, istikrarl\u0131 ve verimli \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak ve d\u00f6k\u00fcm \u00fcr\u00fcnlerinin kalitesini ve verimlili\u011fini art\u0131rmak i\u00e7in bu i\u015fletim prosed\u00fcr\u00fc form\u00fcle edilmi\u015ftir. Bu prosed\u00fcr, operat\u00f6r\u00fcn g\u00fcvenli\u011fini ve ekipman\u0131n normal \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in tasarlanm\u0131\u015f d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin \u00e7al\u0131\u015fmas\u0131n\u0131, bak\u0131m\u0131n\u0131 ve bak\u0131m\u0131n\u0131 ayr\u0131nt\u0131l\u0131 olarak belirtir. II. Operasyon i\u00e7eri\u011fi 1. Haz\u0131rl\u0131k 2. Metalin \u0131s\u0131t\u0131lmas\u0131 ve eritilmesi 3. Enjeksiyon parametrelerinin ayarlanmas\u0131 4. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon 5. So\u011futma ve k\u00fcrleme 6. Havaland\u0131rma ve c\u00fcruf giderme 7. D\u00f6k\u00fcm\u00fcn \u00e7\u0131kar\u0131lmas\u0131 8. \u0130\u015flem sonras\u0131 9. Muayene ve bak\u0131m III. \u00d6nlemler Erimi\u015f metalin s\u0131cakl\u0131\u011f\u0131n\u0131n kontrol edilmesi Enjeksiyon bas\u0131nc\u0131 ve h\u0131z\u0131n\u0131n makul \u015fekilde ayarlanmas\u0131 So\u011futma sisteminin optimizasyonu Kal\u0131plar\u0131n d\u00fczenli olarak temizlenmesi ve kontrol edilmesi Operat\u00f6r\u00fcn teknik gereksinimleri Bu prosed\u00fcr, operat\u00f6r\u00fcn g\u00fcvenli\u011fini ve ekipman\u0131n normal \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in tasarlanm\u0131\u015ft\u0131r. ...<\/p>","protected":false},"author":1,"featured_media":464,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[21],"tags":[47,49,89],"class_list":["post-290","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-about-news","tag-low-pressure-casting","tag-die-casting","tag-aluminium-alloy"],"_links":{"self":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/290","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/comments?post=290"}],"version-history":[{"count":0,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/290\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media\/464"}],"wp:attachment":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media?parent=290"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/categories?post=290"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/tags?post=290"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}