{"id":1966,"date":"2025-02-25T16:06:21","date_gmt":"2025-02-25T08:06:21","guid":{"rendered":"https:\/\/www.hexinmusu.com\/?p=1966"},"modified":"2025-02-27T11:13:27","modified_gmt":"2025-02-27T03:13:27","slug":"about-detail-43","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-43.html","title":{"rendered":"Al\u00fcminyum ekstr\u00fczyon ile al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm aras\u0131ndaki fark nedir?"},"content":{"rendered":"<p>Al\u00fcminyum ala\u015f\u0131m \u015fekillendirme alan\u0131nda 20 y\u0131l\u0131 a\u015fk\u0131n s\u00fcredir \u00e7al\u0131\u015fan bir m\u00fchendis olarak, bana s\u0131k s\u0131k al\u00fcminyum ekstr\u00fczyon ve al\u00fcminyum d\u00f6k\u00fcm aras\u0131ndaki temel farklar soruluyor. Bu makalede, malzeme biliminden, s\u00fcre\u00e7 prensibinden i\u015f karar\u0131na kadar sistematik bir kar\u015f\u0131la\u015ft\u0131rma yapmak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 \/ d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \/ yer\u00e7ekimi d\u00f6k\u00fcm pratik deneyimini birle\u015ftirece\u011fim.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Al\u00fcminyum ekstr\u00fczyon nedir?<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"600\" src=\"https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-Aluminum-extrusion.webp\" alt=\"al\u00fcmi\u0307nyum ekstr\u00fczyon\" class=\"wp-image-1967\" srcset=\"https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-Aluminum-extrusion.webp 1000w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-Aluminum-extrusion-300x180.webp 300w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-Aluminum-extrusion-768x461.webp 768w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-Aluminum-extrusion-18x12.webp 18w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p>Al\u00fcminyum ekstr\u00fczyonu, bir kal\u0131p arac\u0131l\u0131\u011f\u0131yla kat\u0131 hal ekstr\u00fczyon i\u015flemidir ve<strong>Kat\u0131 hal plastik kal\u0131plama<\/strong>montaj hatt\u0131 al\u00fcminyum profilleri, \u0131s\u0131 da\u011f\u0131t\u0131m\u0131 al\u00fcminyum par\u00e7alar\u0131 vb. \u00fcretiminde yayg\u0131n olarak kullan\u0131l\u0131r. \u00d6z\u00fcnde, plastik bir duruma (400-500\u00b0C) \u0131s\u0131t\u0131lan al\u00fcminyum \u00e7ubuklar bir ekstr\u00fcdere beslenir ve kap\u0131 ve pencere \u00e7er\u00e7eveleri, k\u0131lavuz raylar ve di\u011fer \u00fcr\u00fcnler gibi uzun boyutlu \u00fcr\u00fcnlerin (10 metreden daha uzun bir uzunlu\u011fa kadar) \u00fcretiminde kullan\u0131labilen s\u00fcrekli bir profil olu\u015fturmak i\u00e7in belirli bir kesit \u015fekline sahip bir kal\u0131ptan ge\u00e7irilir.<\/p>\n\n\n\n<p><strong>Al\u00fcminyum ekstr\u00fczyonun avantajlar\u0131<\/strong>\u200b<br>Al\u00fcminyum ekstr\u00fczyon \u00fcr\u00fcnleri hafif, korozyona dayan\u0131kl\u0131 \u00f6zelliklere, d\u00fc\u015f\u00fck tak\u0131m yat\u0131r\u0131m maliyetlerine (yakla\u015f\u0131k 30.000-200.000 yuan), 0,012 mm'ye kadar oksit film kal\u0131nl\u0131\u011f\u0131n\u0131n anodik oksidasyon i\u015fleminin y\u00fczeyine sahiptir, parlak bir doku sunar ve temel korozyon gereksinimlerini kar\u015f\u0131lamak i\u00e7in kaplamas\u0131zd\u0131r. Fotovoltaik braket ray\u0131 (uzunluk 12 metre, r\u00fczgar bas\u0131nc\u0131 &gt; 3.5kPa) gibi ultra uzun tek g\u00f6vdeli yap\u0131 \u00fcretmek m\u00fcmk\u00fcnd\u00fcr.<\/p>\n\n\n\n<p><strong>Al\u00fcminyum ekstr\u00fczyonun dezavantajlar\u0131<\/strong>\u200b<br>\u0130\u015flem, e\u011frilme ve deformasyona, siyah \u00e7izgilere, t\u00fcmseklere ve di\u011fer y\u00fczey kusurlar\u0131na e\u011filimlidir, oksitlenmemi\u015f al\u00fcminyum hala paslanma riski ta\u015f\u0131r, uzunlamas\u0131na mukavemet sadece 60%-70% demir \u00fcr\u00fcnlerinkidir. anodik oksidasyon tabakas\u0131 a\u015f\u0131nma direnci elektrokaplama i\u015fleminden daha zay\u0131ft\u0131r ve i\u015flemin toplam maliyeti demir \u00fcr\u00fcnlerinkinden 3-4 kat daha y\u00fcksektir, \u00f6rne\u011fin, mimari perde duvar profillerinin i\u015fleme maliyeti yakla\u015f\u0131k 25 yuan \/ kg iken galvanizli \u00e7eli\u011fin sadece 8 yuan \/ kg olmas\u0131 gerekir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm nedir?<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-sl.webp\" alt=\"Al\u00fcminyum d\u00f6k\u00fcm \u00fcretimi\" class=\"wp-image-1968\" style=\"width:840px;height:auto\" srcset=\"https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-sl.webp 800w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-sl-300x225.webp 300w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-sl-768x576.webp 768w, https:\/\/www.hexinmusu.com\/wp-content\/uploads\/2025\/02\/wz-43-sl-16x12.webp 16w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<p>Al\u00fcminyum d\u00f6k\u00fcm a\u015fa\u011f\u0131dakilere aittir<strong>S\u0131v\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm<\/strong>680-720\u00b0C'de erimi\u015f ADC12 ala\u015f\u0131m\u0131 daha sonra a\u015fa\u011f\u0131dakiler i\u00e7in kullan\u0131l\u0131r<strong>50-120MPa<\/strong>\u00c7elik kal\u0131ba bas\u0131n\u00e7 enjekte edilir ve t\u00fcm doldurma-kat\u0131la\u015ft\u0131rma-kal\u0131ptan \u00e7\u0131karma i\u015flemi 20-60 saniye i\u00e7inde tamamlan\u0131r. \u00d6z\u00fc, s\u00fcper h\u0131zl\u0131 so\u011futma (&gt;100 \u2103 \/ s) alt\u0131nda metalin denge d\u0131\u015f\u0131 kat\u0131la\u015fma s\u00fcrecidir. Otomotiv bile\u015fenleri ve 3C muhafazalar\u0131 gibi karma\u015f\u0131k ince duvarl\u0131 par\u00e7alar\u0131n \u00fcretimi i\u00e7in uygundur ve tek bir par\u00e7an\u0131n d\u00f6ng\u00fc s\u00fcresi 30 saniyeden daha k\u0131sa bir s\u00fcreye indirilebilir.<\/p>\n\n\n\n<p><strong>Al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn avantajlar\u0131<\/strong>\u200b<br>Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn y\u00fcksek sertli\u011fi (A380 ala\u015f\u0131m\u0131 320MPa gerilme mukavemetine sahiptir) di\u015fli delikler ve takviye \u00e7ubuklar\u0131 gibi karma\u015f\u0131k \u00f6zelliklerin entegre bir \u015fekilde kal\u0131planmas\u0131na olanak tan\u0131yarak sonraki kesme i\u015flemlerine olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. \u00c7inko ve al\u00fcminyum ala\u015f\u0131ml\u0131 hibrit bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ayr\u0131ca a\u015f\u0131nma direncini de art\u0131rabilir, \u00f6rne\u011fin otomotiv \u015fanz\u0131man muhafazas\u0131 bu i\u015flemle 60% montaj par\u00e7alar\u0131 ile azalt\u0131labilir.<\/p>\n\n\n\n<p><strong>Al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn dezavantajlar\u0131<\/strong>\u200b<br>Kal\u0131p geli\u015ftirme maliyeti y\u00fcksektir (yakla\u015f\u0131k 200.000-2 milyon yuan) ve tasar\u0131m hatalar\u0131ndan sonra de\u011fi\u015fiklik yapman\u0131n zorlu\u011fu, maliyeti payla\u015fmak i\u00e7in 10.000 par\u00e7al\u0131k sipari\u015flere g\u00fcvenmeyi gerektirmektedir. \u00d6rne\u011fin, yeni bir enerji arac\u0131 kap\u0131 kilidi kabu\u011fu kal\u0131p d\u00f6k\u00fcm kal\u0131b\u0131 850.000 yuan'a kadar teklif verirken, enjeksiyon kal\u0131b\u0131 sadece 150.000 yuan'd\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Temel farkl\u0131l\u0131klar\u0131n kar\u015f\u0131la\u015ft\u0131rma tablosu<\/strong>\u200b<\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>\u200b<strong>kar\u015f\u0131la\u015ft\u0131rma boyutu<\/strong>\u200b<\/th><th>al\u00fcmi\u0307nyum ekstr\u00fczyon<\/th><th>al\u00fcmi\u0307nyum d\u00f6k\u00fcm<\/th><\/tr><\/thead><tbody><tr><td>Kal\u0131plama prensibi<\/td><td>Kat\u0131 hal plastik deformasyonu<\/td><td>S\u0131v\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm<\/td><\/tr><tr><td>Minimum duvar kal\u0131nl\u0131\u011f\u0131<\/td><td>\u22651.0mm<\/td><td>0,5 mm<\/td><\/tr><tr><td>Kal\u0131p maliyeti (tipik)<\/td><td>50.000 Yen (in\u015faat profilleri)<\/td><td>\u00a5800,000 (otomotiv par\u00e7alar\u0131)<\/td><\/tr><tr><td>Uygun partiler<\/td><td>500-50.000 adet<\/td><td>&gt;10.000'den fazla par\u00e7a<\/td><\/tr><tr><td>y\u00fczey i\u015fleme<\/td><td>Eloksall\u0131 (maliyet +15%)<\/td><td>Toz boya (maliyet +20%)<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>S\u0131k\u00e7a Sorulan Sorular (SSS)<\/strong>\u200b<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">1. Al\u00fcminyum ekstr\u00fczyon ne zaman se\u00e7ilmelidir?<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u200b<strong>Gereksinim Senaryolar\u0131<\/strong>Uzun boyutlu yap\u0131sal par\u00e7alar (&gt;5 metre), anodize par\u00e7alar, k\u00fc\u00e7\u00fck ve orta \u00f6l\u00e7ekli \u00f6zel sipari\u015fler.<\/li>\n\n\n\n<li>\u200b<strong>tipik vaka<\/strong>: Y\u00fcksek h\u0131zl\u0131 demiryolu ta\u015f\u0131ma omurgas\u0131 (\u00e7ekme mukavemeti &gt; 310MPa), d\u0131\u015f mekan reklam panosu \u00e7er\u00e7evesi (10 y\u0131l + hava ko\u015fullar\u0131na dayan\u0131kl\u0131 \u00f6m\u00fcr).<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">2. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm otomotiv par\u00e7alar\u0131 i\u00e7in neden daha iyidir?<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u200b<strong>teknoloji\u0307 uyarlanabi\u0307li\u0307rli\u0307\u011fi\u0307<\/strong>: Tek g\u00f6vdeli kal\u0131plamada 30% a\u011f\u0131rl\u0131k azalt\u0131m\u0131 (Tesla'n\u0131n arka \u015fasi kal\u0131p d\u00f6k\u00fcm\u00fcnde 370 daha az par\u00e7a), par\u00e7a ba\u015f\u0131na 90 saniyelik seri \u00fcretim at\u0131mlar\u0131.<\/li>\n\n\n\n<li>\u200b<strong>maliyet e\u015fi\u011fi<\/strong>: Sipari\u015f miktar\u0131 &gt; 50.000 adet oldu\u011funda, kal\u0131p d\u00f6k\u00fcm birim maliyeti ekstr\u00fczyondan 40% daha d\u00fc\u015f\u00fckt\u00fcr (Kaynak: \u00c7in Otomotiv M\u00fchendisli\u011fi Derne\u011fi).<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">3. \u0130ki i\u015flemin y\u00fczey i\u015flemi aras\u0131ndaki temel fark nedir?<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u200b<strong>al\u00fcmi\u0307nyum ekstr\u00fczyon<\/strong>: Yo\u011fun bir al\u00fcminyum oksit tabakas\u0131 (film kal\u0131nl\u0131\u011f\u0131 0,01-0,03 mm) olu\u015fturmak i\u00e7in anotlamaya dayan\u0131r, ancak a\u015f\u0131nma direnci sert anotlaman\u0131n sadece 1\/3'\u00fc kadard\u0131r.<\/li>\n\n\n\n<li>\u200b<strong>al\u00fcmi\u0307nyum d\u00f6k\u00fcm<\/strong>: Y\u00fczey g\u00f6zeneklilik kusurlar\u0131 nedeniyle \u00e7o\u011funlukla elektroforetik kaplama (film kal\u0131nl\u0131\u011f\u0131 20-30\u03bcm) veya nano-seramik kaplama (25% maliyet art\u0131\u015f\u0131) kullan\u0131l\u0131r.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">4. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcmlerde g\u00f6zeneklilik sorunu nas\u0131l \u00e7\u00f6z\u00fcl\u00fcr?<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u200b<strong>S\u00fcre\u00e7 y\u00fckseltmeleri<\/strong>: Vakumlu kal\u0131p d\u00f6k\u00fcm teknolojisi (vakum derecesi \u2264 50mbar) benimsenerek, g\u00f6zeneklilik 5%'den 0.5%'ye d\u00fc\u015f\u00fcr\u00fcl\u00fcr.<\/li>\n\n\n\n<li>\u200b<strong>Malzeme optimizasyonu<\/strong>Y\u00fcksek safl\u0131kta al\u00fcminyum k\u00fcl\u00e7eler (Fe i\u00e7eri\u011fi &lt;0.15%), eriyik ak\u0131\u015fkanl\u0131\u011f\u0131n\u0131 art\u0131rmak i\u00e7in nadir toprak de\u011fi\u015ftiricilerle birlikte kullan\u0131l\u0131r.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">5. Teknoloji yak\u0131nsamas\u0131nda gelecekteki e\u011filimler nelerdir?<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u200b<strong>Ekstr\u00fczyon-kal\u0131p d\u00f6k\u00fcm kompozit prosesi<\/strong>: Ana yatak yap\u0131s\u0131n\u0131 olu\u015fturmak i\u00e7in ekstr\u00fczyon kullan\u0131l\u0131r ve daha sonra karma\u015f\u0131k \u00f6zellikler yerel olarak kal\u0131pla d\u00f6k\u00fcl\u00fcr (Toyota'n\u0131n yeni ak\u00fc tepsisi 18% daha ucuzdur).<\/li>\n\n\n\n<li>\u200b<strong>Yar\u0131 kat\u0131 kal\u0131plama<\/strong>: Al\u00fcminyum macun, kat\u0131-s\u0131v\u0131 bir arada bulunma durumunda olu\u015fturulur ve ekstr\u00fcde par\u00e7alar\u0131n mukavemetini (\u00e7ekme 380 MPa) kal\u0131p d\u00f6k\u00fcmlerin karma\u015f\u0131kl\u0131\u011f\u0131 ile birle\u015ftirir.<\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>Al\u00fcminyum ala\u015f\u0131m \u015fekillendirme alan\u0131nda 20 y\u0131l\u0131 a\u015fk\u0131n s\u00fcredir \u00e7al\u0131\u015fan bir m\u00fchendis olarak, bana s\u0131k s\u0131k al\u00fcminyum ekstr\u00fczyon ve al\u00fcminyum d\u00f6k\u00fcm aras\u0131ndaki temel farklar soruluyor. Bu makalede, malzeme biliminden, s\u00fcre\u00e7 prensibinden i\u015f karar\u0131na kadar sistematik bir kar\u015f\u0131la\u015ft\u0131rma yapmak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 \/ d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \/ yer\u00e7ekimi d\u00f6k\u00fcm pratik deneyimini birle\u015ftirece\u011fim. Al\u00fcminyum ekstr\u00fczyon nedir? Al\u00fcminyum ekstr\u00fczyon, montaj hatt\u0131 al\u00fcminyum profillerinin, \u0131s\u0131 da\u011f\u0131t\u0131m\u0131 al\u00fcminyum par\u00e7alar\u0131n\u0131n ve benzerlerinin \u00fcretiminde yayg\u0131n olarak kullan\u0131lan, kat\u0131 hal plastik \u015fekillendirmeye ait, bir kal\u0131ptan kat\u0131 hal ekstr\u00fczyon i\u015flemidir. \u00d6z\u00fcnde, plastik bir duruma (400-500\u00b0C) kadar \u0131s\u0131t\u0131lan al\u00fcminyum \u00e7ubuklar bir ekstr\u00fcdere beslenir ve pencere ve kap\u0131 \u00e7er\u00e7eveleri, raylar vb. gibi uzun boyutlu \u00fcr\u00fcnler (10 metre veya daha uzun boylar) \u00fcretmek i\u00e7in kullan\u0131labilen s\u00fcrekli bir profil olu\u015fturmak i\u00e7in belirli bir kesit \u015fekline sahip bir kal\u0131ptan ge\u00e7irilir. Al\u00fcminyum Ekstr\u00fczyonun Avantajlar\u0131 Al\u00fcminyum ekstr\u00fczyon \u00fcr\u00fcnleri hafiftir, korozyona dayan\u0131kl\u0131d\u0131r ve daha d\u00fc\u015f\u00fck tak\u0131m yat\u0131r\u0131m maliyetlerine sahiptir ...<\/p>","protected":false},"author":1,"featured_media":1968,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[21],"tags":[69],"class_list":["post-1966","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-about-news","tag-aluminum-alloy-manufacturing-process"],"_links":{"self":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1966","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/comments?post=1966"}],"version-history":[{"count":0,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1966\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media\/1968"}],"wp:attachment":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media?parent=1966"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/categories?post=1966"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/tags?post=1966"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}