{"id":1925,"date":"2025-02-15T19:56:11","date_gmt":"2025-02-15T11:56:11","guid":{"rendered":"https:\/\/www.hexinmusu.com\/?p=1925"},"modified":"2025-02-18T08:49:53","modified_gmt":"2025-02-18T00:49:53","slug":"about-detail-36","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-36.html","title":{"rendered":"Al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131p tasar\u0131m\u0131: s\u00fcre\u00e7ten optimizasyona pratik bir k\u0131lavuz"},"content":{"rendered":"

Ningbo Hexin'in k\u0131demli bir m\u00fchendisi olarak, 20 y\u0131l\u0131 a\u015fk\u0131n s\u00fcredir k\u00f6kl\u00fc d\u00f6k\u00fcm end\u00fcstrisinde, al\u00fcminyum d\u00f6k\u00fcm kal\u0131plar\u0131n\u0131n imalat end\u00fcstrisindeki temel konumunun \u00e7ok iyi fark\u0131nday\u0131m. \u0130ster otomotiv par\u00e7alar\u0131, ister 3C elektronik \u00fcr\u00fcnler veya havac\u0131l\u0131k bile\u015fenleri olsun, y\u00fcksek verimlilik ve hassasiyete sahip al\u00fcminyum d\u00f6k\u00fcm s\u00fcreci, kal\u0131p tasar\u0131m\u0131n\u0131n m\u00fckemmel deste\u011finden ayr\u0131lamaz. Bu makale, pratik deneyim, al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131p tasar\u0131m noktalar\u0131n\u0131n sistematik analizi, teknoloji trendleri ve optimizasyon stratejisi ile birle\u015ftirilerek end\u00fcstri meslekta\u015flar\u0131na pratik bir rehber sa\u011flayacakt\u0131r.<\/p>\n\n\n\n


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\"d\u00f6k\u00fcm<\/figure>\n\n\n\n

Al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131b\u0131n\u0131n temel de\u011feri: neden proses ba\u015far\u0131s\u0131n\u0131n veya ba\u015far\u0131s\u0131zl\u0131\u011f\u0131n\u0131n anahtar\u0131d\u0131r?<\/h2>\n\n\n\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131b\u0131 sadece metal \u015fekillendirme \u201c\u015fablonu\u201d de\u011fil, ayn\u0131 zamanda \u00fcretim verimlili\u011fi ve \u00fcr\u00fcn kalitesidir.belirleyici fakt\u00f6r<\/strong>Program\u0131n \u00f6nemi \u00fc\u00e7 y\u00f6nl\u00fcd\u00fcr. \u00d6nemi \u00fc\u00e7 alanda kendini g\u00f6stermektedir:<\/p>\n\n\n\n

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  1. Do\u011fru hassasiyet<\/strong>
    Kal\u0131b\u0131n bo\u015fluk tasar\u0131m\u0131, d\u00f6k\u00fcm\u00fcn boyutsal tolerans\u0131n\u0131 (genellikle \u00b10,1 mm) ve y\u00fczey kalitesini (Ra 1,6 ~ 3,2\u03bcm) do\u011frudan belirler. \u00d6rne\u011fin, otomotiv motor blo\u011fu kal\u0131p d\u00f6k\u00fcm\u00fcnde, kal\u0131p so\u011futma sistemi tasar\u0131m\u0131 makul de\u011filse, d\u00fczensiz yerel b\u00fcz\u00fclmeye yol a\u00e7acak, g\u00f6zeneklili\u011fi veya deformasyonu tetikleyecektir.<\/li>\n\n\n\n
  2. Y\u00fcksek \u00fcretim verimlili\u011fi<\/strong>
    Bir dizi optimize edilmi\u015f \u00e7ok g\u00f6zl\u00fc kal\u0131p, \u00fcretim verimlili\u011fini 300%'den fazla art\u0131rabilir. \u00d6rnek olarak yeni bir enerji arac\u0131 motor kabu\u011fu projesi ele al\u0131nd\u0131\u011f\u0131nda, 4 g\u00f6zl\u00fc bir kal\u0131p kullan\u0131ld\u0131ktan sonra saatlik \u00e7\u0131kt\u0131 15 par\u00e7adan 60 par\u00e7aya y\u00fckselirken, verim oran\u0131 98%'nin \u00fczerinde sabit kalm\u0131\u015ft\u0131r.<\/li>\n\n\n\n
  3. Maliyet Avantaj\u0131<\/strong>
    Kal\u0131p \u00f6mr\u00fcn\u00fcn par\u00e7a ba\u015f\u0131na maliyet \u00fczerinde do\u011frudan bir etkisi vard\u0131r. Kal\u0131plar i\u00e7in H13 s\u0131cak i\u015f \u00e7eli\u011fi kullan\u0131larak, y\u00fczey TD i\u015flemi (termal da\u011f\u0131l\u0131m y\u00f6ntemi) ile kal\u0131b\u0131n \u00f6mr\u00fc 100.000'den 500.000 kal\u0131ba \u00e7\u0131kar\u0131labilir ve bu da payla\u015f\u0131lan maliyeti \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/li>\n<\/ol>\n\n\n\n
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    Be\u015f ana al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131b\u0131 tipi ve se\u00e7im stratejisi<\/h2>\n\n\n\n
    Kal\u0131p Tipi<\/th>Uygulanabilir Senaryolar<\/th>mali\u0307yet d\u00f6ng\u00fcs\u00fc<\/th>Teknik \u00f6zellikler<\/th><\/tr><\/thead>
    Prototip Kal\u0131p<\/td>K\u00fc\u00e7\u00fck parti do\u011frulama (<500 adet)<\/td>D\u00fc\u015f\u00fck maliyet\/2-3 hafta<\/td>3D bask\u0131 + i\u015fleme kompozit s\u00fcreci<\/td><\/tr>
    H\u0131zl\u0131 Tak\u0131mlama<\/td>Pilot \u00fcretim (500-5000 adet)<\/td>Orta maliyet\/4-6 hafta<\/td>Lazer kaplama katk\u0131l\u0131 \u00fcretim<\/td><\/tr>
    Birim Kal\u0131p<\/td>\u00c7oklu t\u00fcrler ve k\u00fc\u00e7\u00fck partiler<\/td>Mod\u00fcler tasar\u0131m<\/td>Bo\u015fluk u\u00e7lar\u0131n\u0131n h\u0131zl\u0131 de\u011fi\u015fimi<\/td><\/tr>
    \u00dcretim Kal\u0131b\u0131<\/td>Y\u00fcksek hacimli (>100.000 adet)<\/td>Y\u00fcksek maliyet\/8-12 hafta<\/td>\u00c7oklu kayd\u0131r\u0131c\u0131 yap\u0131s\u0131 + noktasal so\u011futma sistemi<\/td><\/tr>
    K\u0131rpma Kal\u0131b\u0131<\/td>\u00c7apak alma ve yolluk ay\u0131rma<\/td>i\u00e7in gerekli<\/td>Hidrolik servo s\u00fcr\u00fcc\u00fc + hassas k\u0131lavuzluk<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

    Se\u00e7im i\u00e7in \u00f6neriler<\/strong>\uff1a<\/p>\n\n\n\n