{"id":1763,"date":"2025-02-03T12:49:46","date_gmt":"2025-02-03T04:49:46","guid":{"rendered":"https:\/\/www.hexinmusu.com\/?p=1763"},"modified":"2025-02-12T17:08:14","modified_gmt":"2025-02-12T09:08:14","slug":"about-detail-33","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-33.html","title":{"rendered":"Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyetlendirme: bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcmlerin fiyat\u0131 nas\u0131l hesaplan\u0131r"},"content":{"rendered":"
\u0130malat sanayinde bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm prosesi, y\u00fcksek hassasiyeti ve y\u00fcksek \u00fcretim verimlili\u011fi ile her t\u00fcrl\u00fc par\u00e7a ve bile\u015fenin \u00fcretiminde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Bununla birlikte, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyetlendirilmesi genellikle fiyat belirleme ve maliyet kontrol\u00fc i\u00e7in i\u015fletmenin \u00f6nemli bir par\u00e7as\u0131d\u0131r. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm bile\u015fenlerinin maliyetinin do\u011fru anla\u015f\u0131lmas\u0131, yaln\u0131zca makul fiyatlar\u0131n belirlenmesine yard\u0131mc\u0131 olmakla kalmaz, ayn\u0131 zamanda i\u015fletmelerin \u00fcretim s\u00fcrecini optimize etmelerine ve karlar\u0131n\u0131 art\u0131rmalar\u0131na yard\u0131mc\u0131 olur. Bu makalede, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyetini analiz edece\u011fiz, ayr\u0131nt\u0131l\u0131 maliyetlendirme y\u00f6ntemi sunaca\u011f\u0131z ve bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn toplam maliyetini azaltmak i\u00e7in maliyetin nas\u0131l optimize edilece\u011fini tart\u0131\u015faca\u011f\u0131z.<\/p>\n\n\n\n Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyeti ger\u00e7ekten de d\u00fc\u015f\u00fck de\u011fildir, bu da bir\u00e7ok \u015firketin bu s\u00fcreci se\u00e7mekte teredd\u00fct etmesinin ana nedenidir. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, hassasiyet, verimlilik ve karma\u015f\u0131k par\u00e7a \u00fcretiminde \u00fcst\u00fcn olmas\u0131na ra\u011fmen, \u00f6zellikle k\u00fc\u00e7\u00fck seri \u00fcretimde y\u00fcksek maliyeti genellikle i\u015fletmelerin cesaretini k\u0131rmaktad\u0131r. Bu nedenle Ningbo Hexin, i\u015fletmelerin maliyeti seyreltmek i\u00e7in seri \u00fcretim yapt\u0131klar\u0131nda bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcrecini benimsemelerini \u00f6nermektedir. A\u015fa\u011f\u0131da bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyetini etkileyen birka\u00e7 temel fakt\u00f6r yer almaktad\u0131r:<\/p>\n\n\n\n 1. Malzeme maliyetlerinin dinamik kontrol\u00fc<\/strong><\/p>\n\n\n\n 2. Kal\u0131p maliyetlerinin tam d\u00f6ng\u00fc y\u00f6netimi<\/strong><\/p>\n\n\n\n 3. \u00dcretim maliyet unsurlar\u0131n\u0131n ayr\u0131\u015ft\u0131r\u0131lmas\u0131<\/strong><\/p>\n\n\n\n Yol 1: DFM Senkronize M\u00fchendislik Optimizasyonu<\/strong><\/p>\n\n\n\n Yol 2: Kal\u0131p Ak\u0131ll\u0131 Tasar\u0131m Sistemi<\/strong><\/p>\n\n\n\n Yol 3: Proses parametrelerinin ince ayar\u0131<\/strong><\/p>\n\n\n\n Yol 4: Ak\u0131ll\u0131 \u00dcretim Sistemleri<\/strong><\/p>\n\n\n\n Yol 5: Y\u00fczey \u0130\u015flemlerinin Hassas E\u015fle\u015ftirilmesi<\/strong><\/p>\n\n\n\n Yol 6: \u0130\u015fbirli\u011fine dayal\u0131 tedarik zinciri inovasyonu<\/strong><\/p>\n\n\n\n 1. S\u00fcre\u00e7 parametrelerinin optimizasyonu<\/strong><\/p>\n\n\n\n 2. Ak\u0131ll\u0131 y\u00fckseltme<\/strong><\/p>\n\n\n\n 3. Yal\u0131n \u00fcretim y\u00f6netimi<\/strong><\/p>\n\n\n\n 67% k\u0131r\u0131lmalar\u0131yla insan hatas\u0131 oran\u0131 azal\u0131r. Ayr\u0131ca makul saklama ko\u015fullar\u0131, kal\u0131plar\u0131n kullan\u0131lmad\u0131\u011f\u0131 s\u00fcre boyunca hasar g\u00f6rmesini \u00f6nler. S1: Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcrecinin ekonomisi nas\u0131l de\u011ferlendirilir?<\/strong><\/p>\n\n\n\n S2: K\u00fc\u00e7\u00fck miktarl\u0131 sipari\u015fler i\u00e7in maliyet nas\u0131l d\u00fc\u015f\u00fcr\u00fcl\u00fcr?<\/strong><\/p>\n\n\n\n S3\uff1aKal\u0131b\u0131n hizmet \u00f6mr\u00fc nas\u0131l uzat\u0131l\u0131r?<\/strong><\/p>\n\n\n\n S4: Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makinesinin optimum tonaj\u0131 nas\u0131l se\u00e7ilir?<\/strong><\/p>\n\n\n\n S5: Y\u00fczey i\u015fleme maliyeti nas\u0131l azalt\u0131l\u0131r?<\/strong><\/p>\n\n\n\n Derecelendirme stratejisi: uygulama senaryolar\u0131 \u00f6nerilen i\u015flem maliyet aral\u0131\u011f\u0131 (yuan \/ adet) genel g\u00f6r\u00fcn\u00fcml\u00fc par\u00e7alar kumlama + anodik oksidasyon 8-12 a\u015f\u0131nmaya dayan\u0131kl\u0131 korozyona dayan\u0131kl\u0131 par\u00e7alar mikro ark oksidasyon 18-25 y\u00fcksek dekoratif gereksinimler elektroforez + p\u00fcsk\u00fcrtme 30-45<\/p>\n\n\n\n Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn y\u00fcksek maliyetine ra\u011fmen, makul optimizasyon ve profesyonel ortaklar se\u00e7erek, \u015firketler kaliteyi sa\u011flarken maliyetleri kontrol edebilirler. Deneyimli bir bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm hizmet sa\u011flay\u0131c\u0131s\u0131 olarak Ningbo Hersin, m\u00fc\u015fterilerine verimli ve ekonomik \u00e7\u00f6z\u00fcmler sunmay\u0131 taahh\u00fct eder.<\/p>\n\n\n\n Profesyonel m\u00fchendislerden olu\u015fan bir ekiple, m\u00fc\u015fterilerin ihtiya\u00e7lar\u0131na g\u00f6re \u00f6zelle\u015ftirilmi\u015f kal\u0131p tasar\u0131m\u0131 ve \u00fcretim hizmetleri sa\u011flayabiliyoruz. Ayr\u0131ca, \u00fcr\u00fcnlerinizin kalite ve maliyet aras\u0131nda en iyi dengeye sahip olmas\u0131n\u0131 sa\u011flamak i\u00e7in \u00e7ok \u00e7e\u015fitli malzeme se\u00e7enekleri ve y\u00fczey i\u015fleme \u00e7\u00f6z\u00fcmleri sunuyoruz.<\/p>\n\n\n\n ISO 9001: 2015 sertifikal\u0131 bir \u015firket olarak, geli\u015fmi\u015f \u00fcretim ekipmanlar\u0131na ve s\u0131k\u0131 kalite kontrol sistemine sahibiz. Ningbo Hexin'i se\u00e7erek, yaln\u0131zca 30%'ye varan maliyet indirimlerinden yararlanmakla kalmaz, ayn\u0131 zamanda h\u0131zl\u0131 teslimat s\u00fcresi de elde edebilirsiniz. Tasar\u0131m dosyalar\u0131n\u0131z\u0131 \u00e7evrimi\u00e7i platformumuza y\u00fcklemeniz ve 12 saat i\u00e7inde bir teklif ve \u00fcretilebilirlik analizi (DfM) alman\u0131z yeterlidir.<\/p>\n\n\n\n S1: Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm k\u00fc\u00e7\u00fck seri \u00fcretim i\u00e7in uygun mudur?<\/strong> S2: Do\u011fru kal\u0131p malzemesi nas\u0131l se\u00e7ilir?<\/strong> S3: Otomatik \u00fcretim maliyetleri ne kadar azaltabilir?<\/strong> S4: Y\u00fczey i\u015flemi gerekli mi?<\/strong> Ningbo Hexin, ISO 9001 sistemini temel alan ak\u0131ll\u0131 bir teklif platformu geli\u015ftirmi\u015ftir:<\/p>\n\n\n\n SON S\u00d6ZLER<\/strong> \u0130malat sanayinde bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm prosesi, y\u00fcksek hassasiyeti ve y\u00fcksek \u00fcretim verimlili\u011fi ile her t\u00fcrl\u00fc par\u00e7a ve bile\u015fenin \u00fcretiminde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Bununla birlikte, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyetlendirilmesi genellikle fiyat belirleme ve maliyet kontrol\u00fc i\u00e7in i\u015fletmenin \u00f6nemli bir par\u00e7as\u0131d\u0131r. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm bile\u015fenlerinin maliyetinin do\u011fru anla\u015f\u0131lmas\u0131, yaln\u0131zca makul fiyatlar\u0131n belirlenmesine yard\u0131mc\u0131 olmakla kalmaz, ayn\u0131 zamanda i\u015fletmelerin \u00fcretim s\u00fcrecini optimize etmelerine ve karlar\u0131n\u0131 art\u0131rmalar\u0131na yard\u0131mc\u0131 olur. Bu makalede, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyetini analiz edece\u011fiz, ayr\u0131nt\u0131l\u0131 maliyetlendirme y\u00f6ntemi sunaca\u011f\u0131z ve bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn genel maliyetini d\u00fc\u015f\u00fcrmek i\u00e7in maliyetin nas\u0131l optimize edilece\u011fini tart\u0131\u015faca\u011f\u0131z. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyeti y\u00fcksek mi? Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm\u00fcn maliyeti ger\u00e7ekten de d\u00fc\u015f\u00fck de\u011fildir, bu da bir\u00e7ok i\u015fletmenin bu s\u00fcreci se\u00e7mekte teredd\u00fct etmesinin ana nedenidir. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, hassasiyet, verimlilik ve karma\u015f\u0131k par\u00e7a \u00fcretiminde \u00fcst\u00fcn olmas\u0131na ra\u011fmen, y\u00fcksek maliyeti ...<\/p>","protected":false},"author":1,"featured_media":1907,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[21],"tags":[49,102,103],"class_list":["post-1763","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-about-news","tag-die-casting","tag-die-casting-process","tag-die-cast-aluminum"],"_links":{"self":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1763","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/comments?post=1763"}],"version-history":[{"count":0,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1763\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media\/1907"}],"wp:attachment":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media?parent=1763"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/categories?post=1763"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/tags?post=1763"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
<\/figure>\n\n\n\nBas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyetli midir?<\/h2>\n\n\n\n
Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyetleri i\u00e7in \u00fc\u00e7 boyutlu metrikle\u015ftirme modeli (ADC12 al\u00fcminyum ala\u015f\u0131ml\u0131 kabuk \u00f6rne\u011fi)<\/strong><\/h3>\n\n\n\n
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Kal\u0131p Tipi<\/th> \u0130lk maliyet (milyon $)<\/th> Ya\u015fam S\u00fcresi (Mod\u00fcller)<\/th> Bireysel de\u011ferlendirme ($)<\/th><\/tr><\/thead> Tek bo\u015fluklu H13<\/td> 48<\/td> 80,000<\/td> 0.60<\/td><\/tr> D\u00f6rt bo\u015fluklu SKD61<\/td> 126<\/td> 150,000<\/td> 0.21<\/td><\/tr> Veri kayna\u011f\u0131: Ningbo Hexin 2022 Kal\u0131p Veritaban\u0131<\/em><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n \n
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\n\n\n\nAlt\u0131 maliyet d\u00fc\u015f\u00fcr\u00fcc\u00fc m\u00fchendislik teknolojisi yolu<\/h3>\n\n\n\n
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Q_critical = (C_multi-cavity - C_single-cavity)\/(S_single piece - S_multi-cavity)
Sipari\u015f miktarlar\u0131 > 52.000 par\u00e7a i\u00e7in ekonomik d\u00f6rt g\u00f6zl\u00fc kal\u0131plar<\/li>\n<\/ul>\n\n\n\n\n
\n
\n
| Metrikler | Geleneksel Hatlar | Ak\u0131ll\u0131 Hatlar
|--------------|----------|----------|
| oee | 68% | 89% |
| Yetersiz \u00dcr\u00fcn Oran\u0131 | 4,2% | 1,8% |
| birim enerji t\u00fcketimi | 3,6kW-h\/kg | 2,9kW-h\/kg |<\/li>\n<\/ul>\n\n\n\n\n
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Not: 300mm x 200mm y\u00fczey alan\u0131na g\u00f6re hesaplanm\u0131\u015ft\u0131r<\/em><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n\n
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<\/figure>\n\n\n\n\u00dc\u00e7\u00fcnc\u00fcs\u00fc, kal\u0131p d\u00f6k\u00fcm s\u00fcreci maliyet optimizasyon stratejisi<\/h2>\n\n\n\n
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H\u0131zl\u0131 Kal\u0131p De\u011fi\u015ftirme (SMED) uygulamas\u0131:
Kal\u0131p de\u011fi\u015ftirme s\u00fcresi 45 dakikadan 18 dakikaya d\u00fc\u015f\u00fcr\u00fcld\u00fc
Y\u0131ll\u0131k 15% kapasite art\u0131\u015f\u0131
Standartla\u015ft\u0131r\u0131lm\u0131\u015f operasyonlar:
Operasyonel standardizasyon oran\u0131 95%'ye y\u00fckseltildi<\/p>\n\n\n\n
<\/figure>\n\n\n\nS\u0131k\u00e7a Sorulan Sorular<\/h2>\n\n\n\n
\n
Q_critical = (kal\u0131p maliyeti + ekipman pay\u0131)\/(birim sat\u0131\u015f fiyat\u0131 - birim de\u011fi\u015fken maliyet)
\u00d6rnek: Bir kabuk projesi i\u00e7in Q_critical = 12.500 adet, yani 12.500 adetten fazla sipari\u015f miktarlar\u0131 i\u00e7in ekonomik.<\/li>\n<\/ul>\n\n\n\n\n
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P_D\u00f6k\u00fcm Makinesi = (A_Projeksiyon x P_Oran\u0131 Bas\u0131n\u00e7)\/1000
Bunlar\u0131n aras\u0131nda:\n\n
HERSHIN: Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Orta\u011f\u0131n\u0131z<\/h2>\n\n\n\n
ortak sorunlar<\/h3>\n\n\n\n
Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, daha y\u00fcksek ba\u015flang\u0131\u00e7 maliyetleri (\u00f6rne\u011fin kal\u0131p yap\u0131m\u0131) nedeniyle seri \u00fcretim i\u00e7in daha uygundur. K\u00fc\u00e7\u00fck \u00f6l\u00e7ekli \u00fcretim i\u00e7in tala\u015fl\u0131 imalat veya 3D bask\u0131 gibi di\u011fer s\u00fcre\u00e7lerin dikkate al\u0131nmas\u0131 tavsiye edilir.<\/p>\n\n\n\n
Kal\u0131p malzemesi se\u00e7imi \u00fcretim \u00f6l\u00e7e\u011fine, par\u00e7a karma\u015f\u0131kl\u0131\u011f\u0131na ve malzeme \u00f6zelliklerine g\u00f6re yap\u0131lmal\u0131d\u0131r. Y\u00fcksek hacimli \u00fcretimde, kal\u0131b\u0131n \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in y\u00fcksek mukavemetli ve a\u015f\u0131nmaya dayan\u0131kl\u0131 malzemelerin se\u00e7ilmesi \u00f6nerilir.<\/p>\n\n\n\n
Otomatik \u00fcretim, \u00fcretkenli\u011fi ve \u00fcr\u00fcn tutarl\u0131l\u0131\u011f\u0131n\u0131 art\u0131r\u0131rken i\u015f\u00e7ilik maliyetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azaltabilir. Kesin maliyet tasarrufu, \u00fcretim \u00f6l\u00e7e\u011fine ve otomasyon derecesine ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n
Y\u00fczey i\u015flemi \u00fcr\u00fcnlerin g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc ve dayan\u0131kl\u0131l\u0131\u011f\u0131n\u0131 art\u0131rabilir, ancak t\u00fcm par\u00e7alar\u0131n buna ihtiyac\u0131 yoktur. \u0130\u015fletmeler, gereksiz maliyetlerden ka\u00e7\u0131nmak i\u00e7in \u00fcr\u00fcnlerinin ger\u00e7ek ihtiya\u00e7lar\u0131na g\u00f6re do\u011fru y\u00fczey i\u015flemini se\u00e7melidir.<\/p>\n\n\n\nMaliyet Karar Destek Sistemi Geli\u015ftirme Uygulamalar\u0131<\/h3>\n\n\n\n
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M\u00fchendislik Ekonomisi Perspektifinden S\u00fcre\u00e7 Se\u00e7imi<\/h3>\n\n\n\n
Sipari\u015f boyutu (adet)<\/th> \u00d6nerilen S\u00fcre\u00e7ler<\/th> Maliyet avantaj\u0131 aral\u0131\u011f\u0131<\/th><\/tr><\/thead> <500<\/td> CNC i\u015fleme<\/td> D\u00fc\u015f\u00fck 28%-45%<\/td><\/tr> 500-3000<\/td> Yar\u0131 kat\u0131 d\u00f6k\u00fcm<\/td> D\u00fc\u015f\u00fck 12%-25%<\/td><\/tr> >3000<\/td> Y\u00fcksek Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm<\/td> optimum maliyet<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm maliyet kontrol\u00fc, \u00fcr\u00fcn ya\u015fam d\u00f6ng\u00fcs\u00fc boyunca sistematik bir projedir. Ningbo Hexin, orijinal \"\u00fc\u00e7 boyutlu maliyet haritas\u0131\" analiz y\u00f6ntemi arac\u0131l\u0131\u011f\u0131yla 37 i\u015fletmenin ortalama 22,6% kapsaml\u0131 maliyet azalt\u0131m\u0131 elde etmesine ba\u015far\u0131yla yard\u0131mc\u0131 olmu\u015ftur.<\/p>","protected":false},"excerpt":{"rendered":"